Release-type surface coating - メーカー・企業と製品の一覧

[Case Study] 15 Common Concerns: 8 Release Properties

Recommended for those struggling with stubborn residues! We solve metal issues through surface treatment.

In industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include applying oils or greases, but these have issues such as environmental concerns and unevenness of the coating. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving adhesion issues. [Published Examples] <before> ■ In urethane rubber molding, poor release properties led to frequent defects due to deformation during demolding. <after> ■ By improving release properties, the defect rate drastically decreased, and work efficiency was significantly improved. *For more details, please refer to the PDF materials or feel free to contact us.

企業：日本プロトン
価格：Other

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What is poor release type? Methods for improvement and ways to reduce the use of release agents.

What is release failure during molding? We will introduce useful information for when you want to reduce product release applications and adhesion.

"Release failure" refers to the situation where materials do not easily separate from the mold during the molding or processing of products, leading to defects or damage. Such failures can reduce product quality and potentially increase costs. **Ways to Improve Release Failure** - **Use of Release Agents** By selecting the appropriate release agent and using the right amount, materials can be made to separate easily from the mold. - **Design Improvements** Improving the design of the mold can make it easier for materials to release from it. - **Material Changes** Choosing suitable materials, such as those with good release properties, can help improve release failure. - **Improvement of Molding Conditions** Enhancing molding conditions can lead to improvements in release failure. - **Regular Maintenance** Conducting regular maintenance on molds and machines can prevent troubles during molding. - **Utilization of Surface Treatments** Applying non-stick (release) surface treatments to molds can improve molding troubles, reduce the use of release agents, and decrease the frequency of mold maintenance. By appropriately combining these methods, improvements in release failure can be expected.

企業：吉田ＳＫＴ
価格：Other

Processing Contract

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[Coating Example] Improvement of Mold Release Properties (Resin Release)

The reason for the short lifespan during use is at the substrate preparation stage! There are cases where the lifespan has increased by about 1.5 times compared to conventional films.

We received an inquiry from a company engaged in resin molding for containers, asking if there is a film that has good resin release properties and is moderately hard. The film currently in use has release properties, but it contains hard pearlescent materials, which aggressively attack the substrate, causing the film to fail, leading to difficulties. To ensure the strength of the containers, it seems that some products have pearlescent materials mixed into them, but this also causes significant damage to the equipment, increasing the need for surface coating. When the resin release properties deteriorate, defects occur, so we prioritized coating for resin release properties over hardness. However, we proposed TiN coating treatment as it is expected to possess both functions and resolve the customer's concerns. *For detailed case information, please refer to the related links. For more information, feel free to contact us.*

企業：ケンコー・トキナー本社
価格：Other

Surface treatment contract service

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[Case Studies] 15 Common Concerns: 7 Release Properties

Recommended for those who have trouble peeling! We solve metal issues with surface treatment.

In industrial products, molds are used to shape materials such as plastics and rubber. However, to mold materials with high viscosity, it is necessary to apply a coating with excellent release properties to the mold surface. Current measures include the use of release agents, but there are issues such as the excessive use of these agents. This collection of case studies includes examples of problem-solving, such as the adoption of the "Protonics System," which is also suitable for improving release properties. 【Published Examples】 <before> ■ The release properties of core pins for PP resin injection molding were poor, leading to frequent defects due to deformation. <after> ■ The release properties improved dramatically, and there were no defects due to deformation. *For more details, please refer to the PDF materials or feel free to contact us.

企業：日本プロトン
価格：Other

Other surface treatment equipment
Surface treatment contract service

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Release-type surface coating - メーカー・企業と製品の一覧

Release-type surface coatingの製品一覧

[Case Study] 15 Common Concerns: 8 Release Properties

What is poor release type? Methods for improvement and ways to reduce the use of release agents.

[Coating Example] Improvement of Mold Release Properties (Resin Release)

[Case Studies] 15 Common Concerns: 7 Release Properties